Factory-X – a sovereign data room for mechanical and industrial engineering

An open data ecosystem for factory equipment suppliers and their customers - on the foundations of Industrie 4.0 and Gaia-X/Catena-X

The eleven use cases of Factory-X, based on a common kernel and basic services.

Responding to global challenges

  

Climate protection, sustainability, changes in consumer behavior and digitalization are presenting industrial production with huge challenges. To overcome these challenges, to maintain the competitiveness of all partners involved and to make production resilient to disruptions in the supply chain, companies must network, open their data silos and create added value from shared data resources.

The German Federal Ministry for Economic Affairs and Climate Protection (BMWK) has launched Catena-X, a corresponding data room for the automotive industry. This was followed by the more comprehensive Manufacturing-X initiative and, as a more specific project for the mechanical and industrial engineering sector, the Factory-X lighthouse project, which was launched in 2024.  

Data ecosystem for factory equipment suppliers and operators

The stated goal of Factory-X is to create an open and collaborative data ecosystem for factory equipment suppliers and their customers that enables sovereign data exchange through basic software services. So-called business applications – software solutions for eleven different use cases – are designed to create specific added value for all parties involved. These applications are specified, prototyped and jointly validated in Factory-X in a pre-competitive collaboration. The data exchange is not only horizontal, along the supply chain (as in Catena-X), but also vertical, in and out of the shop floor.

As Fraunhofer IOSB, we are involved in a variety of ways: We contribute to the development of basic services for the digital twin according to the Industry 4.0 standard (Asset Administration Shell) and are involved in the use cases of MaaS, circular economy, energy consumption/load management and modular production (see below) - in the latter even in a leading role.  

The objectives of Factory-X in detail

  • Creation of a digital Factory X ecosystem that takes into account existing standards
  • Cross-manufacturer data consistency for engineering, device information and condition monitoring
  • Contribution to sustainability through carbon footprint and energy management, as well as digital solutions to support a circular economy
  • Provision of digital solutions for “as a service” business models (e.g. marketplace/pay-per-part, remote control/monitoring)
  • Traceability of materials, data and products along the entire supply chain
  • Update and change management for devices in the field

In addition, the project is also working on business models for the business applications, an operating model for the Factory-X-Kernel, transfer measures, particularly for medium-sized companies, and coordination with other Manufacturing-X projects.  

 

Factory-X briefly explained in a video

Privacy warning

With the click on the play button an external video from www.youtube.com is loaded and started. Your data is possible transferred and stored to third party. Do not start the video if you disagree. Find more about the youtube privacy statement under the following link: https://policies.google.com/privacy

Project partners

Under the consortium leadership of SAP and Siemens, 47 partners and ten associated partners from industry, small and medium-sized enterprises, associations and research institutions are involved in Factory-X. 

These include, among others:

  • BASF
  • Trumpf
  • DMG Mori
  • Festo
  • Hilscher
  • Lenze
  • Phoenix Contact
  • Schunk
  • SICK
  • Wittenstein

All institute branches of the Fraunhofer IOSB, as well as several other Fraunhofer institutes, have shareholdings in Factory-X.

Factory-X Use Cases with Fraunhofer IOSB participation

Modular Production

UC 2.5 Modular Production

The objective: flexible, modular production environments

The desire to customize products according to customer requirements and shortened product life cycles require a flexibilization and modularization of production environments. The use case Modular Production, led by Fraunhofer IOSB, addresses two sections:

  • the optimized and automated reconfiguration of individual machines
  • an agile production process control system that is based on a self-description of the modular production resources and continuously optimizes the execution.

Focus on optimized process control

In this application, the Fraunhofer IOSB worked in particular on a process control optimized for modularly organized production environments. In a first step, it will be possible to enrich orders from the ERP for fully automatic execution by means of an extended self-description.

The project is working on multi-level planning and optimization processes so that the process control can react adaptively to field conditions and failures. In particular, condition information provided via the open standards OPC UA and Industry 4.0 Administration Shell (AAS) is to be incorporated directly into the decision-making process.

 

Your contact for this topic:

Andreas Ebner, Group Manager Adaptive Production Systems

Business unit Automation and Digitalization

Find out more about our expertise and range of services in the section on Automation and Digitalization of production.

 

Project details

Factory-X

Funded by the Federal Ministry for Economic Affairs and Climate Protection, grant number: 13MX001F

Project duration: 01/2024 - 06/2026