"Data truly delivers added value when companies share it for specific purposes"

Manufacturing-X and associated projects: How the digital transformation is advancing the twin causes of economic efficiency and sustainability

Dr. Sauer, why should an SME think about digital twins or data ecosystems?

Olaf Sauer: As we strive for sustainability and the ideal of the circular economy, every company that makes products will have to disclose information about their carbon footprint going forward, and soon, they will also have to create digital product passports, if at all possible based on standards. An asset administration shell, or AAS, is one way to do this. But regulatory matters alone aren’t a great motivation to use digital twins. Data can’t truly deliver added value until companies share it with customers, contractors, and suppliers for specific purposes. This unlocks potential we can only dream of today. For example, a material manufacturer has data on the production process and quality of their materials, which a processing company could use to set the parameters for their production equipment more efficiently and effectively, potentially reducing waste or accelerating the start-up process. Within data ecosystems, companies can share data according to defined rules so everyone benefits in the end.

What is Manufacturing-X’s role in this?

Sauer: Manufacturing-X is an overarching program to build industry-specific data ecosystems for diverse sectors. Examples include mechanical engineering, with the Factory-X flagship project, Aerospace-X for the aerospace industry, and Silicon-X for semiconductors. Because all of them build on the same infrastructure, they’re interoperable, so companies only have to sign up with one of these platforms to share data or get data from others. Digital twins, or more precisely, submodels of digital twins help to standardize the sharing of data, whether that’s horizontally, meaning along the supply chain, or vertically, which refers to runtime data of machinery and equipment. On the other hand, every industry has specific use cases stemming from factors like internal industry regulations, and those require proprietary software elements in the form of business applications.

How does IOSB come into play?

Sauer: Fraunhofer is involved in building these data ecosystems on two crucial points. We develop some of the business applications, on the basis of open standards, so companies can easily incorporate them into their IT infrastructure. And we develop software services for the base infrastructure. Here, all partners rely on open source solutions because although the infrastructure is crucial to building and operating the data ecosystems, it isn’t relevant in terms of competition or customers. So everybody shares in the effort and expense of developing these services. And then we can take what we learn from these activities and put it to work in transfer and customer projects as well.

Digital technologies for productivity, sustainability, and security

The interview above is taken from the Fraunhofer IOSB's 2023/2024 progress report.

 

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